CBM-2010 Condition Monitoring Summit    Join or Manage Your Profile     Posting Boards  Hop To Forum Categories  Maintenance and Reliability  Hop To Forums  Root Cause Analysis    Partial Radial Rub (200Micron) at steam turbine @ shutdown
Go
New
Find
Notify
Tools
Reply
  
-star Rating Rate It!  Login/Join 
Posted
During transient measuremts on a steam turbine the rotor rubbed only during shutdown at its critacal speed. The direct unfiltered orbit shows a dwell time of 23ms (38% of one rad./s) this 23 ms was parrallel with a straigt line. Oh yeah, the 0,5X reversed component was 80microns...keyphasor dots where 180 dergrees from eachother.

The next start-up reveals no rub related vibs. We tripped again and suddenly the 0,5X component was like a cirkel (!) and shows also keyphasor dots 180 degrees cross each other. the direct unfiltered orbit amplitude at that time was 200microns.... This was shown on both the bearing positions!! The shaft centerlines are laying in the middel on both bearings.

Question:
The main question is : Why are these orbits looked different at the same speed (4100RPM)? the first orbit had straight dwell time(23ms), the second was like a smooth big cirkel??
(ps. the direct slow roll direct data was 14micron @ both bearings, no scratches where seen in TWF)


' The key to succes is not technology but the awareness of value, resources and time '
 
Posts: 74 | Location: Holland | Registered: 12 June 2008Reply With QuoteReport This Post
Posted Hide Post
You are asking
quote:
Why are these orbits looked different at the same speed
. How about posting some data (graphics) for us to examine?

John from PA
 
Posts: 581 | Location: Exton PA | Registered: 22 February 2005Reply With QuoteReport This Post
Posted Hide Post
I think the keyphasor dots are not exactly 180 degree apart . So the frequency is <0.5X. May be whirling.
Irshad
 
Posts: 556 | Location: INDIA | Registered: 14 March 2007Reply With QuoteReport This Post
Posted Hide Post
AKHTAR,

New knowledge comes to new insights..
Studiing the data even more because of a case historie which was written in the orbit i dealed with the backflow fenomena.. The rotor rotation became ccw and was then whirling. The was bicking me al the time like a splinter in my mind. The root cause is probarly a bad device of a compressor valve. The gas was acting like ramp from 8800RPM CW till 0 (within 5 seconds) and reaccelrated to 4400RPM CCW. The runout was then exponential. Because the configuration was set to delta rpm of 17RPM the last data wasn't captured due to overkill proparly. I know this is serious matter due to safety and reliability.
Does anyone know how to make calculations due to stress on the couplings en rotors???

(see for more info : http://maintenanceforums.com/e...51015103/m/842106763 )

This message has been edited. Last edited by: monitor,


' The key to succes is not technology but the awareness of value, resources and time '
 
Posts: 74 | Location: Holland | Registered: 12 June 2008Reply With QuoteReport This Post
  Powered by Social Strata  
 

CBM-2010 Condition Monitoring Summit    Join or Manage Your Profile     Posting Boards  Hop To Forum Categories  Maintenance and Reliability  Hop To Forums  Root Cause Analysis    Partial Radial Rub (200Micron) at steam turbine @ shutdown

Copyright © 2004-2008 NetexpressUSA Inc. All rights reserved.