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Posted
I am looking for procedure to calculate the overall line efficiency (OEE for a group of machines in a single piece manufacturing flow line)
 
Posts: 9 | Location: India | Registered: 20 November 2005Reply With QuoteEdit or Delete MessageReport This Post
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No takers in this community!!!!
 
Posts: 9 | Location: India | Registered: 20 November 2005Reply With QuoteEdit or Delete MessageReport This Post
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We use actual production quantity /(design rate times available productive time). Not a true OEE but gives a good measure for improvement success.
 
Posts: 2 | Location: Southern IL. | Registered: 30 June 2004Reply With QuoteEdit or Delete MessageReport This Post
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Semiconductor Equipment and Materials International (SEMI) has a method defined in SEMI E124-1103 - Provisional Guide for Definition and Calculation of Overall Factory Efficiency (OFE) and Other Associated Factory-Level Productivity Metrics

Thay may be useful.
 
Posts: 6 | Location: California | Registered: 05 January 2006Reply With QuoteEdit or Delete MessageReport This Post
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Hi

I have recently been going through the different methods of calculating efficiencies. I came across the following which, when used with root cause anyalsis can pick up your problems areas in the plant.

Overall Equipment Effectiveness = Plant Availability x Quality Rate x Production Performance Rate

Quality Rate = Good Product Produced /Total Product Produced

Availability = (Total Scheduled production time - Downtime) / Total Scheduled Production Time

Production Performance = Total Output /Potential Output,
(Where Potentional output = Rate Speed x Scheduled Production Time)

Hope this helps

Regards,
Ajay
 
Posts: 20 | Location: Nothern Region | Registered: 20 May 2005Reply With QuoteEdit or Delete MessageReport This Post
Vee
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See also Bob Hansen's excellent book on OEE, ISBN 0-8311-3138-1, Industrial Press, NY.

V.Narayan.
 
Posts: 771 | Location: Scotland, UK. | Registered: 16 May 2004Reply With QuoteEdit or Delete MessageReport This Post
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quote:
Originally posted by Vee:
See also Bob Hansen's excellent book on OEE, ISBN 0-8311-3138-1, Industrial Press, NY.

V.Narayan.


Thanks Sir. Shall try this book.
 
Posts: 9 | Location: India | Registered: 20 November 2005Reply With QuoteEdit or Delete MessageReport This Post
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quote:
Originally posted by Ajay Maharaj:
Hi

I have recently been going through the different methods of calculating efficiencies. I came across the following which, when used with root cause anyalsis can pick up your problems areas in the plant.

Thanks Ajay. But the procedure explained is for a single machine. I am looking for a procedure to calculate the OLE - i.e a combined OEE for a group of machines in a single piece manufacturing flow line.

Overall Equipment Effectiveness = Plant Availability x Quality Rate x Production Performance Rate

Quality Rate = Good Product Produced /Total Product Produced

Availability = (Total Scheduled production time - Downtime) / Total Scheduled Production Time

Production Performance = Total Output /Potential Output,
(Where Potentional output = Rate Speed x Scheduled Production Time)

Hope this helps

Regards,
Ajay
 
Posts: 9 | Location: India | Registered: 20 November 2005Reply With QuoteEdit or Delete MessageReport This Post
Posted Hide Post
quote:
Originally posted by Ajay Maharaj:
Hi

I have recently been going through the different methods of calculating efficiencies. I came across the following which, when used with root cause anyalsis can pick up your problems areas in the plant.

Overall Equipment Effectiveness = Plant Availability x Quality Rate x Production Performance Rate

Quality Rate = Good Product Produced /Total Product Produced

Availability = (Total Scheduled production time - Downtime) / Total Scheduled Production Time

Production Performance = Total Output /Potential Output,
(Where Potentional output = Rate Speed x Scheduled Production Time)

Hope this helps

Regards,
Ajay


Thanks Ajay. But the procedure explained is for a single machine. I am looking for a procedure to calculate the OLE - i.e a combined OEE for a group of machines in a single piece manufacturing flow line.
 
Posts: 9 | Location: India | Registered: 20 November 2005Reply With QuoteEdit or Delete MessageReport This Post
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